SUPERVISION for enhanced productivity

How can you respond promptly to gain performance?

How can you ensure control over your process at all times?

How can you have real-time access to all the information on
your industrial facility?

 

 

A genuine productivity enhancer, the TOPKAPI supervision software handles the tasks requested to process information, letting you focus on priorities: the operating strategy of your process.

 

 

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KNOW HOW & DURABILITY

 

Through over 20 years of innovation, AREAL has constantly perfected its TOPKAPI software, turning it into one of the most advanced industrial SCADA software in the world: high processing power, reliability, easy implementation.

 

With thousands of copies installed, TOPKAPI is used both by direct operators as well as engineers and automation specialists designing and developing industrial applications.

Running on the Windows® operating system, the de facto standard, TOPKAPI extends beyond fashionable concepts, providing users with means to integrate supervision into the global corporate information processing chain: shared databases, MES and ERP systems, Web access, etc.

Sylvain Starck, Development Manager, in charge of global design, explains: «The added value offered by TOPKAPI is not on screen, but extends far beyond: we ensure that regardless of their power, functions and processes are seamless to the user, who mostly requires a result».

 

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SOLUTIONS

 

The range of TOPKAPI software offers a solution to all user needs, from a basic graphic display for workshop control to redundant applications and architectures controlling several dozens of interconnected stations.

COMMUNICATION, local or remote, through field controllers and devices

ALARM and FAULT processing

CALCULATION and data formatting

LOGGING events and measurements («black box» function)

DISPLAY with GRAPHIC

 

EDITOR OPERATING STATIONS, local and remote

 

 

 

 

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Highlights

 

TOPKAPI is particularly appreciated for its high-quality graphics (synoptic diagrams) and programming interfaces (SOFTLINK concept), its client/server and redundancy mechanisms, and for remote communication management.

Thanks to its calculation power and built-in functions, it can be used to create applications by easy parameters setting, without the need for laborious programming.

 

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Mimic diagrams: View in the blink of an eye

 

Built-in editor (vector and bitmap)

Multiwindow

Online configuration

Object oriented

Object library with inheritance

Simultaneous opening of several applications

Objects with a «faceplate» detail window

True color (24 bits) animations

256 layers, with visibility management and operator locking

Advanced zoom features - Panning - Decluttering

 

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Graph trends: View the history

 

 

Integrated to synoptic diagrams

Access performances

Easy operation: no interface to configure, modifiable on line

Zoom, comparison, etc.

 

 

 

 

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Alarms-events: Prioritize information

 

Views created and modified «on line»

- Selection

- Presentation

Modes: show faults, log, constant

Powerful summarising functions

Filter-based selection on any criteria, based on DBMS engine

Distributed views merging data from several server stations

 

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Real-time database: Process and Compute

 

Acquisition

Spreadsheet views

Calculations by basic formulas - no programming

Over 150 calculation and system functions

Remarkable calculation performance thanks to precompiling process

Alarm and archive management

Fully configurable reporting, HTML support, fax, and email distribution

Link to databases

 

 

 

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Database connectivity

 

TOPKAPI is part of the corporate data management, and links to most of the off-the-shelf Database Management Systems, thanks to its ODBC and Active-X features.

 

Historical data acquired by TOPKAPI are seamlessly incorporated to DBMS systems with a few parameters settings, and are thus available for specific processing and/or aggregation to other data.

 

Reciprocally, MES or scheduling data will be pushed to TOPKAPI using its Active-X control to interact with the process.

 

 

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Configuration: Implement efficiently

 

Simple and intuitive configuration, accessible to all

Online configuration.

SOFTLINK Wizard, a concept invented by AREAL:

- Unique automation database

- Self-configuration

- Reduced development and test costs

- Automation of application parameterizing

- Specialty customisation of the interfaces

Simulator to test applications offline

 

 

 

 

 

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Recipes

 

Topkapi does not require using a separate software package to handle recipes or any coordinated processing of a set of manufacturing parameters (ingredients):

Value groups (composition)

Execution sequences - succession of procedures and phases

Batch processing

 

Use Topkapi in the following processes, without complex scripting languages:

Enter and record recipe parameters

Embed separate functional elements (subrecipes)

Send manufacturing orders to the controllers

Get and record manufacturing data (traceability)

Use SFC to control the processing tasks

 

 

 

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Remote notification of alarms

In the absence of a local operator, this module forwards alarms to remote operators.

The operator acknowledges the call cycle, then operates remotely (viewing and command) or goes to the plant.

The calendar handles the schedules, replacements, derogations, and the processes attached to the various natures of the faults.

Unlike add-ons, full integration of the on-call function into TOPKAPI provides very easy configuration and maintenance, without repeating the information entered or changed.

All the information for following up the transmission of messages is accessible within TOPKAPI.

 

 

 

 

 

 

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Summaries

 

Production reports, Overall Equipment Effectiveness, pace, quality monitoring and objectives, availability and faults, operating time, number of starts, maintenance, etc.

 

 

In TOPKAPI, a few mouse clicks are enough, without programming nor testing many counters, to produce summarised calculations from supervision logs and transfer the results into EXCEL® spreadsheets, HTML or other tools. Amazingly easy to use, it enables you to focus your attention on presenting and analysing data. Synopsis functions over time, time and event counting, averages, min, max, integer, typical deviation. Automatic consolidation over time on periods of your choice, from hour to year, over time ranges, validity ranges, etc.

 

 

 

 

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Remote management

 

For RTUs or any equipment not connected permanently (telephone or GSM network, Internet, etc.), TOPKAPI handles data which is time-stamped at the source without specific setting, transparently as if acquired in real time.

Integrated management of modems and periodical connections, and self-configuring capability also contribute to justify its reputation as a reference product in all remote management applications.

 

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Architecture

 

A tool for each need

Total openness to networks inside and outside the factory

High security

 

 

Server Station (Acquisition, Processing, Operator Interface)

Client Station (Display and Control by connection to server stations):

Permanent Client

Thin Client (downloadable)

Web Server

Internet Explorer Thin Client

Terminal Services Thin Client

Redundancy, distributed applications

Workshop control panel

Remote management Master Station

 

 

 

 

 

 

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Network

 

True application client/server

Data is unique and always provided by the server hosting it. Changing an application requires no intervention on other stations (client, web server, ...)

A few mouse clicks are enough for a TOPKAPI client to log onto a server's application.

It is optimised for all networks, and supports PSTN or GSM modem links (synoptic diagram displayed in less than 2 seconds through a modem link).

With 100% TCP-IP compatibility, TOPKAPI is designed for seamless integration into the global architecture of forward-looking companies, i.e. IT, production, MES, ERP...

 

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Redundancy

 

Fully integrated, reduced parameter setting

Automatic hot switchover

Distributed processing

Complete uniqueness of data, logs, context, internal variables, acknowledgments, etc.

 

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Webserv

 

Currently the best means to deploy an animated graphics application over the Web, supervision
or ordinary portal.

 

Installation within a few minutes without any modification of the basic application

No Web skills required for implementation (network specialist advice recommended

only for architecture and security)

All TOPKAPI applications are compatible